Intelligent Turnkey Solutions for Energy Storage and DCU Systems

LEAD offers fully integrated, high-efficiency production solutions tailored for the evolving demands of the new energy and automotive industries. With advanced automation, digital control, and AI-powered quality systems, these turnkey lines set a new benchmark in intelligent manufacturing. 1st Intelligent Container Production Line for Energy Storage Systems This end-to-end production line enables the complete assembly of battery energy storage containers — from module integration to final testing — with exceptional speed, precision, and reliability. Key Highlights: High Output Efficiency: Delivers up to 20 PPM , maintaining stable production over 18 PPM , surpassing conventional systems (12–15 PPM). Comprehensive Automation: Covers stacking, laser welding, high-speed foaming (up to 13,000 cc/s), sealing, and EOL testing. AI-Enabled Quality Control: Includes in-line 3D metrology (±20 µm), welding inspection, and 3 kV high-voltage safety checks. Smart Factory Integration: Full MES compatibility for digital tracking, real-time diagnostics, and production optimization. Operational Excellence: Achieves over 85% equipment availability and ~99% first-pass yield , far exceeding industry norms. 1st Unmanned iDrive DCU Assembly and Test Line This line introduces a fully automated, unmanned process for assembling and testing Drive Control Units (DCUs), vital components in electric vehicles. It integrates mechanical assembly, calibration, and final inspection into one seamless workflow. Key Highlights: Unmanned, Fully Automated Operation: Robotics-driven assembly and end-to-end testing. Integrated Quality Testing: Covers electrical functionality, safety performance, and system calibration. Flexible & Scalable: Modular design accommodates different DCU models and production capacities. Automotive-Grade Reliability: Delivers consistent high-precision output aligned with EV industry standards. Turnkey Benefits All-in-One Delivery: Mechanical, electrical, software, and testing systems unified in a single solution. Digital Intelligence: Enables real-time production control, predictive maintenance, and quality tracking. Faster Deployment: Simplifies line setup and integration for quicker time-to-market. Unlock next-generation manufacturing performance with intelligent production solutions built for the future of energy and mobility. | LEAD’s fully integrated solid-state battery manufacturing solution is engineered for high-efficiency, scalable production. By combining advanced dry electrode technology, precision machinery, and automated workflows, LEAD enables manufacturers to produce next-generation batteries with higher energy density, improved safety, and longer lifecycles—while significantly reducing production costs and environmental impact. Comprehensive Production Process Our end-to-end approach includes: All-solid-state electrode making Electrolyte membrane production & lamination Cell assembly & densification High-voltage formation & grading With dry electrode manufacturing and integrated production, LEAD cuts labor costs by 20% and overall investment by 30%, ensuring high yield and compliance with strict safety standards. Overcoming Industry Challenges Solid-state battery production faces hurdles like interface resistance and complex material processing. LEAD tackles these through: 1. Solid-State Electrode Fabrication Dry mixing & coating for uniform electrodes High-porosity structures for better electrolyte integration Li-metal calendering & lamination for anode stability 2. Solid Electrolyte Preparation & Integration Macro & micro-dispersion mixing for uniformity Atomic Layer Deposition (ALD) & sputtering to lower resistance 600MPa isostatic pressing for superior densification 3. Advanced Cell Assembly & Packaging High-precision cutting & stacking (±0.2mm) Ultrasonic & laser welding for better contact Vacuum degassing & sealing for long-term stability These innovations boost efficiency, improve yield, and lower production costs, making large-scale solid-state battery manufacturing viable. High-Precision Equipment for Scalable Production At the heart of LEAD’s solid-state battery solution is a suite of precision-engineered machinery, purpose-built to support scalable, high-throughput production with exceptional consistency. Key Equipment Modules Dry Electrode High-Efficiency Mixer Rotational speed of dispersion disc 40 m/s Double cooling system, temperature accuracy +3 C Electrode Forming and Lamination Machine Width: ≥700mm, mechanical speed: ≥80m/min High rigidity, high temperature consistency Roller runout: ≤1μm, temperature consistency: ≤+0.5° Solid-state Electrolyte Mixing System Combination of macro-dispersion and micro-dispersion Quality management at output Full automation from material to product Solid-state Electrolyte Coating Machine Self-developed coating nozzle design with coating thickness ≤20um Quick response system performs thinning at the start and the end. Combination of multiple drying methods increases drying efficiency . Cutting & Stacking Machine Special process meets high efficiency Li metal electrode making demand. Single station efficiency: 0.35s/pcs Stacking alignment: +0.2mm Assembly Machines Multiple processes including ultrasonic welding and laser welding Auto correction during sealing position accuracy +0.1mm Step vacuuming of Degas chamber Whole process short circuit proof design LEAD’s high-speed, precision-driven solutions enable defect-free, scalable solid-state battery production—paving the way for the future of energy storage.