The X2F Difference

Melt Processing Unit The E60Vi utilizes a precision-controlled continuously rotating screw to extrude melt into the mold. This single-stage, pressure-controlled approach provides continuous feedback for adaptive process tuning throughout the filling and cooling cycles. No Check Ring, No Interruption. Eliminating the check ring reduces system complexity, prevents backflow, lowers maintenance requirements, and ensures consistent flow. Extrusion-Driven Filling Melt is delivered directly into the mold cavity by the screw rotation - no plunger or secondary injection stage required. Ultra-Flexible Shot Volumes With extrusion-based filling, shot size is virtually unlimited, making it versatile across a wide range of part sizes. Pulse Packing Our patented pulse-packing technology ensures highly consistent packing with reduced shear stress - preserving polymer chain integrity & enhancing dimensional accuracy. Clamp Unit The E60Vi features a rugged servo-hydraulic clamping system housed in a compact C-frame structure. Engineered for full mold access and precision control, its tie-bar-free design creates a clean, unobstructed space ideal for seamless integration with automation & mold-handling equipment. Tie-Bar-Free Architecture Unrestricted access for tooling, automation, and part inspection - no limitations or obstructions. Servo-Hydraulic Precision Applies clamping force with speed & accuracy, supporting fast, repeatable open/close sequences. Balanced, Centered Loading The C-frame design ensures symmetric force distribution & precise mold alignment. Lower Tonnage Requirements Our low-pressure process reduces clamping force demands, improving energy efficiency & extending mold life. Rotary Table The E60Vi system features a high-speed, all-electric, servo-driven rotary indexing table engineered for high-performance & efficiency. Its two-station layout enables simultaneous molding & part handling for maximum productivity. All-Electric Direct Drive A powerful, backlash-free servo motor delivers precise, repeatable movements. +/- 180° Bidirectional Indexing Fast, reversable rotation minimizes idle time and boosts overall throughput. Seamless Integration Directly built into the frame and perfectly aligned with the clamp for smooth synchronized operation. Engineered for Productivity Parallel mold actions allow mold 1 to close while mold 2 ejects and resets - ensuring continuous, high-efficiency cycling. Built for Flexibility Programmable indexing cycles accommodate complex mold layouts & evolving production demands. Human Machine Interface The E60Vi system features an intuitive, high-resolution HMI touchscreen, built on Siemens Programmable Logic Controller architecture for industrial-grade reliability & future-ready flexibility. 15×6” Full HD Touchscreen Intuitive navigation & crisp visuals make it easy to monitor and adjust machine parameters with precision. 180° Swiveling Display The pivoting HMI provides ergonomic access & optimal visibility from any working angle. Gesture-Based Navigation Familiar controls like swiping and zooming simplify operation & streamline setup. Siemens PLC Architecture Built on a proven control platform that’s customizable, scalable, & ready for advanced integration. | The X2F process is fixed output , using the laws of thermodynamics to melt, manipulate, and move polymer melt without excessive shearing. This highly efficient and accurate data-driven process makes complex plastic molding tasks simpler, repeatable, and automated while offering polymer, pigment, and filler combinations not possible with other methods. Vs Conventional injection molding is a fixed input process , using extreme shear and pressure to force polymer melting and high velocity injection to shear the melt and force it into the mold. This dictates high cost of molds and requires pure and consistent petroleum-based polymers, massive machines and high energy use to generate and contain extreme pressures.