Turnkey Solutions for Formation and Aging & Cell Cycling Testing

Engineered to meet the demands of next-generation battery manufacturing, the integrated formation and testing system from LEAD and Titans New Power combines precision engineering, digital intelligence, and high-efficiency design. This cutting-edge solution is purpose-built to optimize battery cell performance, reduce operational costs, and maximize factory throughput — all while ensuring top-tier consistency and quality. Key Features & Benefits 🔧 High-Precision Temperature Control Maintain critical thermal stability with ±1.5°C accuracy through advanced temperature control technology and integrated system design. This ensures optimal electrochemical performance and prevents cell degradation during formation. ⚡ Reduced Energy Consumption by 25% Harness the power of PCS (Power Conversion System) + GaN (Gallium Nitride) digital technology to dramatically lower energy use without sacrificing performance. High-multi series formation and SiC integration reduce switching losses and boost efficiency. 🧱 Optimized Factory Footprint (20% More Space Utilization) A highly compact and modular architecture enables smarter factory layout, helping you achieve more output per square meter. Ideal for scaling high-volume production with minimal expansion costs. 🔋 25% Improvement in Battery Consistency Through a combination of dynamic high-speed sorting and AI-driven capacity prediction , the system ensures each cell is graded and matched for peak uniformity — a critical factor in EV and ESS battery performance. Core Technologies High-Accuracy Temperature Control + Integration Design High-Multi Series + SiC (Silicon Carbide) Switching Technology High-Pressure Series Jig Formation Process High-Voltage DC Busbar for Enhanced Power Stability Digital Power Architecture with PCS + GaN Zero-Volt Discharge Safety Technology AI Capacity Prediction Algorithms for Smarter Sorting Why Choose LEAD? This solution is more than a machine — it's a strategic enabler for battery manufacturers ready to lead in a rapidly evolving industry. Whether you're scaling production for electric vehicles, energy storage systems, or consumer electronics, this system empowers your line with: Exceptional energy efficiency Robust, predictive quality control Space and cost optimization Next-level automation and intelligence Contact us today to schedule a demo or learn how this platform can accelerate your production goals. | LEAD’s fully integrated solid-state battery manufacturing solution is engineered for high-efficiency, scalable production. By combining advanced dry electrode technology, precision machinery, and automated workflows, LEAD enables manufacturers to produce next-generation batteries with higher energy density, improved safety, and longer lifecycles—while significantly reducing production costs and environmental impact. Comprehensive Production Process Our end-to-end approach includes: All-solid-state electrode making Electrolyte membrane production & lamination Cell assembly & densification High-voltage formation & grading With dry electrode manufacturing and integrated production, LEAD cuts labor costs by 20% and overall investment by 30%, ensuring high yield and compliance with strict safety standards. Overcoming Industry Challenges Solid-state battery production faces hurdles like interface resistance and complex material processing. LEAD tackles these through: 1. Solid-State Electrode Fabrication Dry mixing & coating for uniform electrodes High-porosity structures for better electrolyte integration Li-metal calendering & lamination for anode stability 2. Solid Electrolyte Preparation & Integration Macro & micro-dispersion mixing for uniformity Atomic Layer Deposition (ALD) & sputtering to lower resistance 600MPa isostatic pressing for superior densification 3. Advanced Cell Assembly & Packaging High-precision cutting & stacking (±0.2mm) Ultrasonic & laser welding for better contact Vacuum degassing & sealing for long-term stability These innovations boost efficiency, improve yield, and lower production costs, making large-scale solid-state battery manufacturing viable. High-Precision Equipment for Scalable Production At the heart of LEAD’s solid-state battery solution is a suite of precision-engineered machinery, purpose-built to support scalable, high-throughput production with exceptional consistency. Key Equipment Modules Dry Electrode High-Efficiency Mixer Rotational speed of dispersion disc 40 m/s Double cooling system, temperature accuracy +3 C Electrode Forming and Lamination Machine Width: ≥700mm, mechanical speed: ≥80m/min High rigidity, high temperature consistency Roller runout: ≤1μm, temperature consistency: ≤+0.5° Solid-state Electrolyte Mixing System Combination of macro-dispersion and micro-dispersion Quality management at output Full automation from material to product Solid-state Electrolyte Coating Machine Self-developed coating nozzle design with coating thickness ≤20um Quick response system performs thinning at the start and the end. Combination of multiple drying methods increases drying efficiency . Cutting & Stacking Machine Special process meets high efficiency Li metal electrode making demand. Single station efficiency: 0.35s/pcs Stacking alignment: +0.2mm Assembly Machines Multiple processes including ultrasonic welding and laser welding Auto correction during sealing position accuracy +0.1mm Step vacuuming of Degas chamber Whole process short circuit proof design LEAD’s high-speed, precision-driven solutions enable defect-free, scalable solid-state battery production—paving the way for the future of energy storage.