Z-Type and High-Speed Cutting & Stacking Machines

LEAD delivers industry-leading solutions with its advanced cutting and stacking technologies—engineered for unmatched speed, precision, and adaptability in lithium battery production. Z-Type Cutting & Stacking Machine LEAD’s Z-Type Cutting & Stacking Machine sets a new benchmark in lithium battery manufacturing, combining record-breaking speed, precision alignment, and intelligent automation for ultra-efficient Z-stacking. Key Technical Advantages Record-Breaking Speed : Operates at an outstanding 0.075s/pcs using a quad-station high-speed stacking system—establishing a new benchmark for stacking productivity. Precision & Reliability : Achieves ±0.2mm alignment accuracy, 99.8% yield, and 98.5% equipment uptime—ensuring high consistency, reduced defects, and superior process stability. AI-Driven Automation : Integrates intelligent machine vision and monitoring systems to reduce manual labor by 80%, driving smarter automation and lowering operational costs. High-Speed Cutting & Stacking Machine Engineered for maximum adaptability, LEAD’s High-Speed Cutting & Stacking Machine delivers high-throughput performance across a broad range of cell formats—ideal for evolving EV and energy storage applications. Key Technical Advantages Versatile Format Support : Designed to maximize asset value, this system accommodates a wide range of cell sizes with a format range of Width: 80–360mm, Height: 80–700mm, and Thickness: 4–35mm. Universal Adaptability : Seamlessly supports various battery cell formats—including prismatic and pouch cells—meeting the evolving needs of EV and energy storage manufacturers. Top Efficiency Across Formats : Maintains industry-best performance with only 0.1125s/pcs cycle time loss across all supported product series. LEAD’s solutions are engineered for high-performance, smart manufacturing—meeting the rigorous demands of modern battery production lines and Industry 4.0 integration. | LEAD’s fully integrated solid-state battery manufacturing solution is engineered for high-efficiency, scalable production. By combining advanced dry electrode technology, precision machinery, and automated workflows, LEAD enables manufacturers to produce next-generation batteries with higher energy density, improved safety, and longer lifecycles—while significantly reducing production costs and environmental impact. Comprehensive Production Process Our end-to-end approach includes: All-solid-state electrode making Electrolyte membrane production & lamination Cell assembly & densification High-voltage formation & grading With dry electrode manufacturing and integrated production, LEAD cuts labor costs by 20% and overall investment by 30%, ensuring high yield and compliance with strict safety standards. Overcoming Industry Challenges Solid-state battery production faces hurdles like interface resistance and complex material processing. LEAD tackles these through: 1. Solid-State Electrode Fabrication Dry mixing & coating for uniform electrodes High-porosity structures for better electrolyte integration Li-metal calendering & lamination for anode stability 2. Solid Electrolyte Preparation & Integration Macro & micro-dispersion mixing for uniformity Atomic Layer Deposition (ALD) & sputtering to lower resistance 600MPa isostatic pressing for superior densification 3. Advanced Cell Assembly & Packaging High-precision cutting & stacking (±0.2mm) Ultrasonic & laser welding for better contact Vacuum degassing & sealing for long-term stability These innovations boost efficiency, improve yield, and lower production costs, making large-scale solid-state battery manufacturing viable. High-Precision Equipment for Scalable Production At the heart of LEAD’s solid-state battery solution is a suite of precision-engineered machinery, purpose-built to support scalable, high-throughput production with exceptional consistency. Key Equipment Modules Dry Electrode High-Efficiency Mixer Rotational speed of dispersion disc 40 m/s Double cooling system, temperature accuracy +3 C Electrode Forming and Lamination Machine Width: ≥700mm, mechanical speed: ≥80m/min High rigidity, high temperature consistency Roller runout: ≤1μm, temperature consistency: ≤+0.5° Solid-state Electrolyte Mixing System Combination of macro-dispersion and micro-dispersion Quality management at output Full automation from material to product Solid-state Electrolyte Coating Machine Self-developed coating nozzle design with coating thickness ≤20um Quick response system performs thinning at the start and the end. Combination of multiple drying methods increases drying efficiency . Cutting & Stacking Machine Special process meets high efficiency Li metal electrode making demand. Single station efficiency: 0.35s/pcs Stacking alignment: +0.2mm Assembly Machines Multiple processes including ultrasonic welding and laser welding Auto correction during sealing position accuracy +0.1mm Step vacuuming of Degas chamber Whole process short circuit proof design LEAD’s high-speed, precision-driven solutions enable defect-free, scalable solid-state battery production—paving the way for the future of energy storage.