Battery Production Solutions

Dispensing technology from the specialist bdtronic processes single and multi-component reactive casting resins in its dispensing systems. Depending on the material and application, different dispensing systems are used. Polyurethanes, epoxy resins, silicones, MS polymers, acrylates, methacrylate or heat conductive pastes are used as dispensing media or materials. They are widely used in a variety of industries, e.g. chemical, pharmaceutical, food and environmental engineering, and enable precise and controlled dispensing of materials. It is therefore possible to develop individual machine solutions for your needs. The dispensing systems are based on different processes. Reliable partner for dispensing bdtronic has the right dispensing process for every requirement and is the right partner for every dispensing task. Our many years of experience guarantee the highest level of process reliability for your applications. Basically, the dispensing processes of bdtronic work with volumetric dispensing systems according to the endless piston principle. The high-precision dispensing pumps are driven by servo-electric motors and material can be carried out continuously without interruption. Depending on the application, material and dispensing process, bdtronic uses screw pumps, internal gear pumps, external gear pumps or peristaltic pumps. The dispensing material is conveyed to the dispensing pumps by the respective material supply systems, which are ideally adapted to the dispensing material and the application. The dispensing pumps perform the respective task with the highest precision and independent of viscosity. Dispensing methods at one glance Bonding : The dispensing process adhesive bonding is used to connect two or more joining partners. Sealing: The sealing dispensing process is used to protect components from external influences by means of a barrier. Application of thermally conductive pastes: The application of thermally conductive pastes is used to dissipate heat in order to protect power electronics from reduced performance or defects caused by overheating. Potting and vacuum potting How to select the right pump? It is relevant to select a dispensing pump that is reliable in all areas. Only the pumps that are matched to the process lead to a faultless result. Viscosity Filling materials type Dispensing media type Dispensing rate Depending on the application area and task, all parameters would have to be coordinated to achieve the perfect result. Static and dynamic mixing The selection of the dispensing system for multi-component reactive casting resins is determined by processing parameters such as viscosity, mixing ratios, pot life and chemical-physical properties. We use different mixing principles. Depending on the properties of the casting resin, different processes are required for this, each of which can be individually adapted. bdtronic offers both static and dynamic mixing processes for dispensing applications to achieve perfect results for every application. Get more info on our website about our dispensing machines or visit our team of experts at our booth #2404. | PROCESS SOLUTIONS FOR BATTERY PRODUCTION YOUR PARTNER IN E-MOBILITY WORLDWIDE Batteries for automotive applications need to be reliable, safe, and high-performing, making them suitable for all needs of mobility. bdtronic is expert in dispensing 1K and 2K materials, plasma pre-treatment, the unique joining method heat staking as well as impregnation and powder coating processes for electric motors. To achieve highest results in reliability, safety and performance, batteries are potted or injected with resin. To avoid thermal runway and propagation and to dissipate heat from the batteries thermal interface materials are dispensed. For long lasting joints and to fix parts together, joining techniques like heat staking or bonding are used. bdtronic provides process solutions for battery production like: Dispensing of Thermal Interface Materials Foam Encapsulation Potting of 1 or 2K Polyurethane, Silicone or Epoxy materials Heat Staking of Cell Contacting Systems Bonding Sealing Gap Filler Injection Get more info on our website about battery production or visit our team of experts at our booth #2404.